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Chemical Resistant Coatings

Chemical Resistant Coatings
Chemical Resistant Coatings
Product Code : 23
Trade Information
  • Price
  • Minimum Order Quantity
  • No minimum order quantity Liter
  • FOB Port
  • ASHDOD ISRAEL
  • Payment Terms
  • Cash Advance (CA), Cash in Advance (CID), Letter of Credit (L/C), Paypal
  • Delivery Time
  • 7 days after payment in ASHDOD port or BEN gurion airport Days
  • Sample Available
  • Yes
  • Sample Policy
  • Free samples are available
  • Packaging Details
  • in case in carton boxes pallets
  • Main Export Market(s)
  • Middle East
  • Main Domestic Market
  • All India
  • Certifications
  • ISO9001-2008
Product Description

Solvent less epoxy floor chemical resistant coatings for battery refilling rooms are available with two components. This thick strong epoxy coating is ideal for walls, floors and chemicals warehouses owing to high concentration chemicals resistant feature mainly high concentrations of electrolytic sulfuric acid. 100% solid, hard top casting coat and self-leveling feature make this perfect for batteries rooms floors as well as other concentrate chemicals. This is also suitable for top coating monolithic concrete as well as steel floors in the battery rooms, coating rallies with containers having concentrated acids and industries with wet environment.


Properties:

  • Abrasion resistant

  • Durable 33% hydrochloric acid HCL and Caustic soda 50%

  • Durable in agricultural, industrial chemicals, oils and fuels

  • Durable in chemicals, fuels and oils

  • Easy to apply

  • Hard and smooth finishing for concrete or steel floors

  • No cadmium, lead and chromates.

  • Outstanding adhesion capacity to Epoxyden floor primer.

  • Prevents attacks of spilled acid.

  • Resistance to cold and heat

  • Resistant to acids and alkali

  • Resistant to acids, particularly sulfuric acid / electrolyte Sulfuric Acid H2SO4 concentration to 70%

  • Resistant to scratches

  • Suitable for the movement of forklifts

  • Thick and high hardness

Applications:

  • Coating chemical containers

  • Coating chemical tankers

  • Coating Chemicals rallies.

  • Coating steel as well as concrete floors

  • Coating trenching as well as pipe transferring chemicals

  • Complete protection to working areas with acids as well as alkali

  • Painting of metal structures in chemical industry.

  • Protecting coating for floors as well as panels 

  • Protective coating for steel and concrete

  • Walls and work surfaces in chemicals storage units

  • Work surfaces protection in batteries and wet rooms

Technical data:

  • % Solids – 100%.

  • Aviation Fuel resistance – 7 days in room temp. Does not lose adhesion 4 hours after taking out of the fuel

  • Carbon resistance – no loss of bond and durability 1hr. after taking out of the solvent.

  • Density – 1.35-1.45 gm\cm3

  • Distilled water resistance for 24 hr. – no loss of adhesion or corrosion 1 hr. after taking out of water.

  • Elasticity – 2 mm (sheen)

  • Erosion - 120 microns – 3600 cycles (Gardner) ASTM

  • Hardness - >10 Dg (Erichsen)

  • Heat resistance 121oC during 60 minutes – NO shade changes to Delta E = 1.

  •  Humidity cabinet - 30 days in 100% humidity in 49oC - no loss of adhesion or harm to the film after 1 hr.  out of cabinet.

  • Hydraulic oil resistance   24hr. in 66oC - without losing adhesion 4 hours after taking out of the oil.

  • Part A– can be mixed easily, and in 5 minutes a smooth and uniform solution is received. 

  • Part B – transparent and clear. 

  • Pot life = working time from mixing A + B –   < 20 minutes.

  • Ratio – 1 : 1.33 (base-1, 1.33-hardener)

  • Resistance to oil 1250 24 hours in 121oC - no loss of adhesion 4 hours after taking out of the oil.

  • Salt spray durability - 3000 hours with no rust occurs.

  • Storage durability – 24 hours at 57oC with no drooping or corruption.

  • Theoretical coverage – 1 liter to 1 sqm. in 1 mm.

  • Thermal shock - without adhesion loses.

  • Thickness of layer-1-12 mm is recommended.

  • Viscosity average A + B –  2-4 Pa. sec

Contains:

  • Additives.

  • Durable pigments

  • Epoxy resins

  • Fillers

  • Hardeners

  • Part B hardener – special composition Air Products

  • Special flexibility materials

Colors:

  • Gray standard

  • All shades 595-ST-FED.  

Gloss:

Glossy silky.  

Dry to the touch:

< 4 hours.

Drying between layers and final:

  • 16-24 hours

  • Final: 24 hours

  • Hard to use: 7 days

    Application methods:

  • Pouring and leveling

  • Brushing.

  • Spraying with thinner 4/100 after dilution

  • For the walls - a Cabosil/Eroseal powder is added for thickness for vertical application.

Dilution:

  • Floor - Without dilution while pouring for casting on floor.

  • For spray gun – 10-35% thinner 4/100

  • For spraying – 5-10% for airless pressure 5-6 atm. nozzle 0.023”, brushing, roller and outlet 180-200 atm.

  • For brushing/roller – 10-15% thinner 4/100

Surface preparation:

  • Preparing concrete floors: Planetary polishing using diamond stones in vacuum as well as shot blast machine.

  • Ideal cleaning from dust, grease, dirt or loose paint with degreezer M

  • Primer Epoxyden 450 for humid floors or Epoxyden floor primer - standard primer

  • See suggested primer for fire protection system such as Denber Epoxyden primer brominated.

  • Fill holes having grout epoxy.

  • Open the concrete cracks, stitches as well as fill with elastomeric 225A.

  • With Diamond disk, create thresholds (mechanical anchor) of width of 1 cm as well as depth of 5 mm in steel connection using concrete –

  • Prepare metal surfaces: mechanical cleaning having brushes designed of steel or clean using sand blast to attain white metal SA 2.5.

  • Chemical cleaning: remove rust and chemical with Denber rust remover 3000 as well as grease with Degreaser  M

Primer:

  • Epoxyden Floor Brominated Primer

  • Epoxyden Floor Primer Brominated 450 For Damp Surfaces.

Packaging:

1.4+3.6= 5  liter, 13 + 5 = 18 liter,

Storage:

  • At room temperature in shaded and protected place having proper ventilation

  • Keep the lids closed tightly

Shelf Life:

  • 12 months

Tools cleaning:

Thinner 4/100-D at the end of painting.

Quality control:

  • In house quality testing lab as per specifications

  • ISO 9001-2008, COA and COC certificate

Safety precautions:

  • As it is inedible, so keep away from children.

  • It is flammable; hence keep away from fires, flames, heated areas, and sparks

  • Do not smoke near it or in working area

  • Good air ventilation should be there while applying. If there is not enough air, use ventilation as per the ventilation table.

  • Wear safety suits, glasses and gloves

  • Avoid direct paint contact with the skin and eyes. Immediately wash thoroughly in case of any contact

  • Immediately call doctor in case of any injury

  • Read all safety instructions carefully on the labels and also see M.S.D.S

Warnings:

  • Don’t mix it with any product that is not recommended

  • Don’t apply under +7°C temperature

  • Don’t apply over 80% humidity

  • While applying without air, never throw it on anybody as a direct hit can be fatal at pressures of more than 150 atm.

  • Read carefully all the technical data listed in the section and for any clarification, you can contact to our tech. department.

  • All the listed information is a recommendation only and cannot be used in the court of law.

  • The costumer must examine & check that the availed product is attuned with his demands and equipment.

  • The listed information in this section is given as per the laboratory conditions (temperature, humidity etc.) that the products were checked.

  • The recommendations listed do not hold any accountability for this product.

  • Theoretical and actual coverage area are different concepts, the genuine coverage is affected by the necessary thickness of the layers, requisite number of layers, conditions of painting including the quantity of paint that spread in the air prior touching the surface.

  • The information of this section is based on understanding and accumulating data, we have the right to modify the information any time.

  • Paints that are in stagnant position or exposed to air more than requirement can change their qualities.

Clarifications:

  • Store at 15°C to 25°C temperature

  • Over Spray: Dust is created by dry gases of the air that causes the paint particles to fall on the surface. The impact becomes stronger owing to over pressure and heat. To evade the negative effect, the pressure of the spraying must be lowered to the essential minimum. A different possibility is to augment the amount of the thinner that cause the paint particles to fall wetter on the surface.

  • An additional suggested possibility is to add a retarder to enhance the time of painting application, hence increases the drying up time, and enabling it to reach the surface wetter

  • Pot Life: The working time that is possible to paint a mixture of two components, without spoiling the properties of the paint or disqualifying the paint.

  • Spray: A sprayer with a container to hold paint can be used to spray with air pressure.

  • Airless: a device having a piston to compresses the air for spraying paints.

  • Surface preparations: the level of cleanness is judged by international standards. This process comprises cleansing sand blasting to attain optimal results for painting adhesion. These standards are evenly compared to the Swiss SA, the German-Din the U.S SSPC SP standards. For each standard, there are indicators to make visual contrast between the surface cleansing and the indicator.

Quality inspection:

  • Prior to large surfaces’ painting, it is essential to test the product on a small area to ensure that the paint is attuned with the level of satisfactory.

  • Laboratory testing is done as per the standards institution specifications.

  • This "Data sheet" specified as noncommittal information, the product is recommended for specialized painting specialists. This information is not an alternate to personal guidance.

  • You should read the MSDS safety instructions carefully before start working with the product.


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